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Evidence Guide: MEM05026C - Apply welding principles

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MEM05026C - Apply welding principles

What evidence can you provide to prove your understanding of each of the following citeria?

Apply all statutory and regulatory requirements to welding procedures

  1. Statutory and safety requirements are applied to welding
Statutory and safety requirements are applied to welding

Completed
Date:

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Interpret all welding terms, codes and symbols

  1. Welding terms and symbols are correctly interpreted
Welding terms and symbols are correctly interpreted

Completed
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Teacher:
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Determine the effects of heat treatment on metal in relation to welding

  1. Reasons for performing heat treatment are identified
  2. Processes such as pre-heat/post-heat treatment, stress relieving, normalising and annealing are appropriately applied
Reasons for performing heat treatment are identified

Completed
Date:

Teacher:
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Processes such as pre-heat/post-heat treatment, stress relieving, normalising and annealing are appropriately applied

Completed
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Plan the logical sequence of welding operations

  1. Principles of planning and setting up welding are applied
  2. Where specified, welds are prepared for testing
Principles of planning and setting up welding are applied

Completed
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Where specified, welds are prepared for testing

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

A person who demonstrates competency in this unit must be able to apply welding principles to meet the statutory and regulatory requirements for welding procedures.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Assessors must be satisfied that the candidate can competently and consistently apply the skills and knowledge covered in this unit of competency in new and different workplace situations and contexts. Critical aspects of assessment and evidence include:

applying welding statutory and safety requirements to different welding jobs and environments

interpreting welding codes and symbols including symbols for type of weld, weld size, processing and finishing operations etc

applying appropriate pre and post-heat treatment processes for a range of welded materials

setting up weld sequence and preparing materials in a logical manner for welding job.

Context of and specific resources for assessment

This unit must be assessed in combination with one of the units satisfying the Australian Standard 1796 Certificates 1-9. Welding to AS 1796 requires both theoretical knowledge and high practical skills. The assessment process for the two units must be designed to identify consistent performance to the tandards, the code and specifications across a range of materials and positions. The assessment must also identify a workplace level of performance in terms of defect rates and weld failure rates. It is recommended that assessment involve demonstrations of competency under both workshop and site conditions. This means that the ideal assessment environment is either on the job or a combination of both on and off the job.

The competencies covered by this unit would be demonstrated by an individual working alone or as part of a team. The assessment environment should not disadvantage the candidate.

Method of assessment

Typically an Engineering Tradesperson - Fabrication and other tradespersons engaged in welding are required to apply welding principles and techniques across a range of jobs and specifications.

A single assessment event is not appropriate. On the job assessment should be included as part of the assessment process wherever possible. Where assessment occurs off the job, judgement must consider evidence of the candidate's performance in a productive work environment that includes a sufficient range of appropriate tasks and materials to cover the scope of application for this unit.

Assessors should gather a range of evidence that is valid, sufficient, current and authentic. Evidence can be gathered through a variety of ways including direct observation, supervisor's reports, project work, samples and questioning. Questioning techniques should not require language, literacy and numeracy skills beyond those required in this unit of competency.

The candidate must have access to all tools, equipment, materials and documentation required. The candidate must be permitted to refer to any relevant workplace procedures, product and manufacturing specifications, codes, standards, manuals and reference materials.

Guidance information for assessment

This unit must be assessed in combination with one of the units satisfying the Australian Standard 1796 Certificate 1-9 and these units include:

MEM05042B Perform welds to code standards using flux core arc welding process

MEM05043B Perform welds to code standards using gas metal arc welding process

MEM05044B Perform welds to code standards using gas tungsten arc welding process

MEM05045B Perform pipe welds to code standards using manual metal arc welding process

MEM05046B Perform welds to code standards using manual metal arc welding process.

This unit could also be assessed in conjunction with any other units addressing the safety, quality, communication materials handling, recording and reporting associated with applying welding principles to meet the statutory and regulatory requirements for welding procedures or other units requiring the exercise of the skills and knowledge covered by this unit.

Assessors must be satisfied that the candidate can competently and consistently perform all elements of the unit as specified by the criteria, including required knowledge, and be capable of applying the competency in new and different situations and contexts.

Required Skills and Knowledge

Required skills

Required skills include:

interpreting welding specifications including terms, codes and symbols

planning the sequence of welding operations

Required knowledge

Required knowledge includes:

any applicable industry standards, national/Australian standards, NOHSC guidelines, state/territory regulatory codes of practice/standards for the applicable welding processes

safe work practices and procedures

hazards related to welding

safety equipment and procedures related to welding activities

welding terminology

welding codes and symbols

heat treatment processes

logical sequence for welding processes

tools, equipment, techniques used in welding

effect of heat treatment on metal

Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Statutory and safety requirements

Statutory and safety requirements as required by AS 1796 welding codes

Welding

Welding to AS 1796 using any of the following processes:

flux core arc welding

gas metal arc welding

gas tungsten arc welding

manual metal arc welding